On 3 November 2020, a Boeing 767-300 departing Madrid had an explosive main gear tyre deflation just after passing V1 and tyre debris ingested by the adjacent engine led to its failure. After completing the take off on one engine and burning off excess fuel, the aircraft landed back four hours later without further event. The Investigation found that the cause of the deflation was a piece of unidentified debris of a size unlikely to be detected by normal visual runway inspection methods. It also found that there was scope for improvement in related airport and ATC emergency response procedures.
Description
On 3 November 2020, a Boeing 767-300 (C-GHOZ) being operated by Air Canada on a scheduled international passenger flight from Madrid Barajas to Toronto as ACA837was just about to rotate when one of the left main gear tyres failed and debris was ingested into the left engine resulting in its failure. The takeoff was completed in day VMC whilst the failed engine was shut down and a MAYDAY declared. After just over four hours airborne to the southeast of the airport at up to 8000 feet in order to burn off excess fuel, the aircraft landed back at Barajas but awaiting sufficient brake temperature reduction to proceed to a gate then delayed passenger disembarkation by over an hour. None of the 138 occupants were injured.
It was noted that the 52 year-old Captain had a total of 25,000 hours flying experience which included 13,349 hours with Air Canada and 1,300 hours on type and the 35 year-old First Officer had a total of 6,500 hours flying experience which included 619 hours with Air Canada, all on type.
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